Hands gently pulling open a sheet of paper folded in a zigzag grid of small parallelograms on a pale desk
doodlefolders

THE ENGINEERING OF FOLDS

Fold it small,
open it big.

ONE PULL to open a Miura fold

AI-generated image, not a photograph of a real person or place.

A crease is a hinge you can draw on paper.

Origami artists found rules for which crease patterns fold flat. Engineers now use the same geometry to pack solar arrays, sunshields and tubes into tight spaces and open them again with very little effort.

Pick a fold

THE SHORT ANSWER

Folds turn sheets
into mechanisms.

In rigid folds the panels never bend:
they only turn about the creases, like hinges.

THE MIURA FOLD

Open it with one pull

Invented by Japanese astrophysicist Koryo Miura, this grid of parallelograms opens and closes in one motion. It has been used for tourist maps and a solar panel on a 1995 satellite.

Pick a fold

SPACE

Packed for launch

The James Webb Space Telescope's sunshield is roughly the size of a tennis court, with five layers each thinner than a human hair, elaborately folded to fit in the rocket's nose cone.

See the numbers

TUBES

Squeeze it, and it shrinks

A tube folded from waterbomb bases gets shorter and narrower when compressed. That unusual behaviour has led to an expandable stent graft, a worm robot and a shape-changing wheel.

The rules behind it
A paper tube folded from a repeating pattern of small triangles, standing on a workbench beside sheets of card
AI-generated image, not a photograph of a real person or place.

SEE IT ON YOUR DESK

Three things to try
with one sheet.

You can check the ideas engineers use with a sheet of paper. These come straight from the rules and patterns in Kyushu University Library's guide to origami science.

  1. Stand a sheet up

    A flat sheet flops, but a folded one can stand by itself, and more creases make it stronger. Fold a sheet into a zigzag and try it.

  2. Count the creases

    Fold something flat, open it and look at any point where creases meet. The number of mountain folds and valley folds always differs by two.

  3. Open it in one go

    Look at a Miura-folded map or make the zigzag grid of parallelograms. Pull on one corner and the whole sheet opens in a single motion.

TWO NUMBERS WORTH KNOWING

Small for the ride,
huge on arrival.

One prototype on Earth,
one sunshield in space.

2.7 → 25 m

Folded diameter to open diameter

An origami-inspired solar array designed by JPL and Brigham Young University folds to 8.9 feet (2.7 metres) across and unfolds to 82 feet (25 metres), opening like a blooming flower.

SOLAR ARRAY DESIGN · NASA JPL AND BYU

69.5 × 46.5 ft

Size of a sunshield folded into a rocket

NASA gives the sunshield's dimensions as 21.197 by 14.162 metres. Its five layers cut the temperature between the hot and cold sides by about 299°C.

SUNSHIELD · JAMES WEBB SPACE TELESCOPE

JPL notes that thick materials are harder to fold than paper: designers have to rethink folds to allow for the thickness that builds up at each bend.

PICK A FOLD

Choose a fold,
see how far it got.

Some origami ideas already fly; others are still prototypes. The bar shows how far each one has gone, from tabletop model to working hardware.

From NASA JPL (2014), NASA's Webb sunshield page, Kyushu University Library's origami guide and a 2020 study of waterbomb tubes in the journal Research.

Fold picker

Choose a fold
Fan or accordion foldAlready in use

Solar panels on space missions already use simple folds that collapse like a fan or an accordion. Engineers want more intricate folds to simplify the mechanics.

Webb's folded sunshieldIn space

Five Kapton layers, 69.5 by 46.5 feet, folded to survive launch and now shading the telescope about 1.5 million kilometres from Earth.

Miura foldTested in 1995

A Miura-fold solar panel was unfolded on the Space Flyer Unit satellite in 1995. JPL says the technology is still in its early stages, though it is common on maps.

Waterbomb tubeStents and robots

Compress it and both its length and radius get smaller. Researchers cite an expandable medical stent graft, a worm robot and a deformable robot wheel.

Flower-style solar arrayTabletop prototype

A JPL and Brigham Young University design folds to 2.7 metres across and opens to 25 metres. Their 1/20th-scale model opens to 1.25 metres.

Sources: NASA JPL, Solar power, origami-style (2014); NASA Science, Webb's sunshield; Kyushu University Library, Origami as science; Research (2020), Folding of tubular waterbomb.

A large thin silver reflective membrane stretched out flat in a clean engineering test hall
AI-generated image, not a photograph of a real person or place.

THE RULES BEHIND IT

Artists found the rules,
engineers used them.

Two origami artists and researchers, Toshikazu Kawasaki and Jun Maekawa, gave their names to rules for flat folding: at every vertex, mountain and valley folds differ by two, and the alternating sum of the angles must be zero.

Origami had been the subject of serious mathematical analysis only within the previous 40 years, a JPL engineer said in 2014. Because the geometry does not depend on scale or material, the same pattern can shape a map, a stent or a spacecraft part.

In conversation

Questions people ask

What is a Miura fold?

A crease pattern invented by Koryo Miura, a professor emeritus at the University of Tokyo. Opened, it looks like a grid of parallelograms, and it opens or closes in one motion.

Has origami really been used in space?

Yes. A Miura-fold solar panel was unfolded on Japan's Space Flyer Unit satellite in 1995, and space solar panels already use simple fan or accordion folds.

Is the Webb telescope sunshield origami?

NASA describes it as elaborately folded to fit in the rocket's nose cone. It is roughly the size of a tennis court, with five layers each thinner than a human hair.

Why does folding thick material cause problems?

Origami was designed for paper, which has almost no thickness. With panels, thickness builds up at every bend, so engineers have to rethink the folds.

What is a waterbomb base?

A six-crease pattern with two mountain creases and four valley creases meeting at one point. Tiled into a tube, it shrinks in both length and radius when compressed.

Sources

Each figure on this page comes from the sources below.

  1. NASA Jet Propulsion Laboratory: Solar power, origami-style (2014)
  2. NASA Science: Webb's sunshield
  3. Kyushu University Library: Origami as science (History of Origami guide)
  4. Research (2020): Folding of tubular waterbomb (open access, PMC)

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